Basic Info.
Automatic Grade
Semiautomatic
Type
Building Material Making Machinery
Processing
Brick Production Line
Automation
Non Automation
Transport Package
Nylon Film Packaging
Product Description
1. PrefaceCurrently, a small-sized hollow block is a new wall material which is widely used and promoted in industrially-advanced countries. It made from cement, sand, gravel (or used rock, pebbles and cinder or slag after crushing), with many advantages, such as higher hollow rate, lower in cost, good quality, not easily weathered and so on. No clay, no competing with farmland, no fuel, it is energy saving. Rock can be used with the hill at the back, pebbles by a river, and industrial waste also can be used when in a city, so the material is abundant and extensive. For the simple production technology, less investment, quick effectiveness and large scale production, suits in the vast rural areas or cities. Except for the advanced product design, wide applicability and easy operation, our machine can shorten the time limit for a project, lower the cost of construction. Currently, a small-sized hollow block is a new wall material which is universally advocated and promoted in our country.2. Brief introductionNY190-2 type Mobile Block Making Machine is a special new equipment producing small-sized hollow blocks, which is one of the ideal equipments in producing new wall materials. Compared with similar products, it has less investment, quick effectiveness, no plant and pallet, only about 100 squares leveled ground and one worker are needed, class produce 800-900 hollow blocks with the good density, high intensity, good appearance and high quality. Harsh concrete compacted prototyped through high frequency and small amplitude vibration. Making the best of mechanics of machinery, it can reduce the block's hole-rate so that the block is more compacted. The solidification of cement will be more complete after maintain. Different types of concrete block can be changed by replacing molds. The machine is multi-purpose, transportation convenient and flexible characters. 3. The main title of each part of the machine4. Production conditions1) No plant and pallet, only about 100 squares leveled ground is needed.2) Raw material: gravel, cinder or slag, particle size less than 20mm, sand, stones, fly ash contained sundries and soil are always less than 3% of the total weight.3) 380V power supply.4) To ensure quality of blocks, propose paying for a 250-350 type forced action mixer ( about 5500RMB yuan), Blend the mixture of various materials into the forced action mixer until uniform harsh concrete (Artificial mixing materials must make certain mixing uniformly.) 5. The principle of construction and characteristics 1) NY190-2 type Block Making Machine is movable type, modal vibration, mechanical mold unloading. The design is advanced, applicability is broad, as well as save the manpower and power.2) Except of the rack, both hanging and connecting parts of the whole machine adopt vertical oriented vibrotechnique. As a result, the power consumption will be reduced, the density of product will be raised, lower noise will be realized. It has a good resonant effect, reduce wear of mold and extend its life at the same time. 3) Die head can move laterally, so that it is convenient to feed, maintain and rinse. Presser foot and filler box clearance is small, so the edges and appearance are good.4) The contral of electric appliance is simple for easy operation, the operator can soon be familiar with it.5) Either replacing molds or maintaining is simple and easy.6. The main technological parameters:Type | Block Standard (mm) | Particle Diameter | Hollow Rate % | Forming Number | Per Shift |
190 | 390*190*190 | 20 | 48% | 2 | 800-900 |
240 | 390*240*190 | 20 | 52% | 2 | 800-900 |
140 | 390*140*190 | 20 | 43% | 3 | 1200-1350 |
120 | 390*120*190 | 15 | 40% | 3 | 1200-1350 |
90 | 390*90*190 | 10 | 40% | 4 | 1600-1800 |
Standard bricks | 240*115*53 | 10 | solid | 12 | 4800-5400 |
Porous bricks | 240*115*90 | 10 | 46% | 4 | 1600-1800 |
7. Electric circuit diagram8. Usage1) Check various parts of the machine for loose, grease the areas needed in order to reduce the mechanical wear, increasing the service life of the product.2) After receiving electrify source, die head match together with filler box several times to check whether smoothly.3) Foot on guide plate, then press hand down on pressure bar to raise die head, hanging over the hook of rack. Push forward the die head laterally, then feed until to the die head level. Pull back the die head laterally, starting vibration-beginning travel switch. 2 vibrating motors get to work, after vibrating for 5-8 seconds, the limit screw on sliding way of die head comes into contact with stopping travel switch, vibrating motors stop working. Foot on guide plate again, then press hand down on pressure bar to raise die head, pulling back a distance about 45cm. Put down the filler box and push forward the die head laterally, then feed to next step, and so on.4) If the limit screw on sliding way of die head comes into contact with stopping travel switch, but the vibrating motors don't stop working, please press down the manual switch on electric box.5) To produce the hollow brick with fundic, first, you should pre-vibration, then feed and vibrate forming.9. Safety inspection1) When the temperature of the vibrating motor is too high, the power should be cut off immediately. Then check for the possible causes which should be removed in time. Please do not reuse the machine before the temperature is lowered.2) In order to avoid the accident, regular inspection for cables and links between machines is needed. Remember do not use the cables of exposed insulation jacket, if found, cut off the power and do a replacement.10. Routine inspection and maintenanceInspection: 1) Whether there is a dislocation between the sliding sleeve and the vertical shaft 2) Whether there are some loose screws in the foundations of the vibrating motor and sliding sleeve 3) Whether there are some exposed cables or some loose screws between connectorsMaintenance:1) Each time the sliding sleeve, vertical shafts and sliding way should be oiled several times to ensure lubrication 2) After working, the residual materials on the die head and filler box should be removed as soon as possible.11. Trouble shootingFault conditions | Fault cause | Processing method |
Deformed block | Materials are too dry or too wet | Add water or materials to re-stir |
Insufficient dense degree | Absence of one vibrating motor | Check the vibrating motors |
Larger Surface pore | Large diameter gravel or the lack of sand | Replace the stone or increase the amount of sand |
The die head can't be put down | Dislocation of the die head and filler box | Adjust the fixing screw in the die head and sliding way |
High resistance in rising up the die head | Vertical shaft with oil shortage | Smear lubricant on the vertical shaft |
Difficult in demoulding | Too many remnants around the filler box | Clean the remants |
Unequal height in blocks | Not set the location of the limit screw | Adjust the limit screw to a fine position |
12. Reference mixture ratioThe mixture ration for concrete block: gravel 36-41% sand 38-44% cement 8-15% water 8-12%The mixture ration for cinder block: cinder 40-50% aggregate 10-15% cement 15-20% water 20-25%The mixture ration for fly ash block: fly ash 40-50% gravel 15-20% cement 10-15% water 20-25%13. Curing of the blocksWhen the temperature of the outdoor is 20-30, the maintenance should be done after the molding 3-4 hours. It can be covered and watered. 24 hours later, turn-pile maintenance should be done. If the outdoor temperature is too low, another two days are needed. The total maintenance time is seven days. It should be watered once every two hours on a sunny day and at least 1-2 times in a night. In order to keep the block moist, not only the water conservation but also the insulation covering is needed to avoid frost damage. Please be gentle when do the piling so as not to damage the blocks. 14. Some brick samples (pictures)15. Manufacturer's certificateProduct name | New Mobile Block Making Machine |
Specifications and models | NY190-2 type |
Business name | Ningbo Yinzhou Nuoya Cement Brick Machine Factory |
Date of production | |
Manufacturing No. | |
Quality inspector | |
Consumers comments: |
Company Name: Ningbo Haishu Nuoya Cement Brick Machine Factory
Add: Gaoqiao Village, Gaoqiao Town, Haishu District, Ningbo City, Zhejiang Province, Ningbo, Zhejiang, China
Tel:86-574-88085582 Fax:86-574-88018826
13429360918 Mr. Chen
http://nbnuoya.en.made-in-china.com
Address:
Gaoqiao Village, Gaoqiao Town, Haishu District, Ningbo City, Zhejiang Province, Ningbo, Zhejiang, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Construction & Decoration, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Ningbo Haishu Nuoya Cement Block Machine Factory, is a backbone enterprise in construction machinery. The company has strong technical force protection of the development team and perfect service system, and accumulated a lot of the manufacturing experience and business ideas. Focus on a number of experienced senior professional and technical personnel for years, our company is committed to the development of new type automatic hydraulic brick machine, brick making machinery, block making machine, baking-free brick machine, mixing equipment and other products. Our products are awarded ′amount to mark product′ by China Quality And Brand Regulatory Commission. Our quality is in line with international practice. Moreover, we are a member of Building Block Association.
Our enterprise culture reflects our values of innovation, preciseness, sincerity, exploration.
Innovation-is power driving Nuoya to develop. The key to our success continues to be ongoing development of new ideas and concepts. We always adhere to establish equal importance to both management and culture. The company′s development and the brand′s promotion are all in the continuous innovation process.
Preciseness-is characteristic technological system of Nuoya. We stick hard and fast to the principle of "people-oriented, absorbing, unique style", has formed its own characteristics of the culture system. As the old saying goes, "the longest journey starts with a single step", strength derives as every detail, from the raw material stock, processing assembly to debugging and verification, strictly according to the manufacturing processes requirements. Our products sell well across the world, particularly in Africa, Middle East and Asia, enjoying a good reputation.
Sincerity-is a cornerstone of sustainable development. Good faith is a fine tradition left from the old times to today and even more the basis for sustained development of enterprises. Customer trust and satisfaction is our biggest inspiration. We will conciliate spacious client′s trust and support with our good products quality and high quality service.
Exploration-widen the way of Nuoya. Through continuous learning and training to improve themselves, promote Nuoya competitiveness and promote acknowledgement and skills of stuff provide the best services and qualities for our clients.
The excellent enterprise culture makes us unremitting efforts and became the cornerstone of the enterprise to support the fast sustainable development in the future.